A Liquid Cooling Unit (LCU) is an active thermal management system essential for high-power EV charging, enabling continuous 500-1200A currents by replacing inadequate air cooling. It circulates dielectric fluid (e.g., dimethyl silicone oil) from a reservoir through pumps at 8.5L/min @500Kpa to directly absorb heat from live conductors, terminals, and power electronics within hollow charging cables. This heated coolant transports thermal energy via sealed piping to an aluminum fin-tube Coolant Heat Exchanger Unit, where forced-air convection dissipates heat before recooled fluid returns. Real-time PT1000 sensors feed data to an intelligent control unit that dynamically adjusts flow rates and fan speeds via PWM signals, predicts thermal surges, and throttles current if temperatures exceed 90°C – achieving critical thermal stability with <200ms response times.
Unlock Megawatt Charging with Intelligent Thermal Management
Fiver’s MegaWatt Liquid Cooling Module is the definitive thermal solution for next-generation dual-gun fast charging systems. Engineered to sustain ultra-high current (500-1200A per gun) in 350kW+ to 1MW+ EV charging stations, this advanced cooling system eliminates thermal bottlenecks while ensuring maximum safety, reliability, and efficiency.
Product Model
Liquid Cooling Unit for Dual Gun Megawatt Charging
Heat Dissipation Power
4600W±5%@ at ambient
temperature 50 ° C, high
temperature oil ≤85 ° C
Rated Current
500A-1200A
Rated Voltage
24V DC
Working Noise
≤60dB
Working Pressure
0 - 0.8MPa
Medium Flow
8.5L/min@500Kpa
Cooling Medium
Dimethyl silicone oil /Shell E4 charging coolant(-40~85℃)
Ambient Temperature
-40℃~50℃
Volume of Oil Tank
1.5L
Control Mode
Fully Automatic
Communication Mode
MODBUS RTU based on RS485
Protection Degree
Quick-plug connectors adapter to different charging plugs
Inlet and outlet joints
25000H
Dimension (L*W*H)
435×155×517mm
✓ Unmatched dual-gun thermal control for continuous 500-1200A operation
✓ Integrated Coolant Heat Exchanger Unit minimizes footprint (435×155×517mm)
✓ Full EV Charger Thermal Management System: All product lifecycle stages—from design and component selection to verification testing, manufacturing, and quality control—adhere to automotive-grade IATF 16949 standards
✓ Self-diagnosing Liquid Cooling Unit reduces maintenance costs
Engineer Unstoppable Charging Power
Fiver’s comprehensive Thermal Management System transforms heat from your biggest challenge into your most reliable asset. Deploy the Liquid Cooling Unit that pioneers are trusting for tomorrow’s megawatt fast charging networks.
Contact: Jerry Zhan
Phone: WhatsApp: +8618028699987
Tel: +86-023-20791348
Add: No.2201,AESC Center, Yubei District Chongqing China